Master Professional Epoxy Flooring: Complete 2026 Course

Learn professional epoxy flooring techniques, from metallic and flake systems to surface preparation, material calculations, and building a client portfolio.

#epoxy-flooring#contractor-training#metallic-epoxy#epoxy-flakes#surface-preparation#home-renovation#construction-business

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EPOXY FLOORING

PROFESSIONAL COURSE

Master Epoxy, Metallic & Flake Systems — From Prep to Finish

Metallic Epoxy

Epoxy Flakes

Calculations & Sample Boards

SOLID BASE CONTRACTOR AND EPOXY

Professional Training Program | 2026

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COURSE OUTLINE

What You Will Learn in This Program

Introduction to Epoxy Flooring

Learn the chemistry, types of systems, and foundations of professional epoxy craftsmanship.

Metallic Epoxy Systems

Master unique pouring techniques and marble-like finishes for residential and commercial.

Epoxy Flake Systems

Broadcast techniques, scraping, and top-coats for durable anti-slip floors.

Surface Preparation

Grinding, crack repair, and moisture testing for a flawless permanent bond.

Coverage Calculations

Accurate measurement, material planning, and understanding exact mixing ratios.

Creating Sample Boards

Build an impressive portfolio of beautiful finishes to showcase effectively to clients.

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INTRODUCTION TO

EPOXY FLOORING

What is epoxy? Types, uses, and why it's the industry standard.

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MODULE 1

What is Epoxy Flooring?

Epoxy flooring is a surface coating system made from a combination of resin and hardener. When mixed, they chemically react to form a rigid plastic material that is strong, durable, and resistant to chemicals and wear.

Two-component system: Resin + Hardener

Creates a permanent, hard-wearing surface

Ideal for garages, warehouses, showrooms & more

Available in multiple systems and finishes

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MODULE 1

Types of Epoxy Systems

Understanding the different formulations and their applications.

100% Solids Epoxy

Highest durability, no solvents, used for heavy-duty floors.

Thickness: 10–20 mils.

Water-Based Epoxy

Easy application, low odor, great for residential.

Thickness: 3–5 mils.

Solvent-Based Epoxy

Deep penetration, strong adhesion, ideal for worn concrete.

Epoxy Mortar

Self-leveling, extreme durability, used for industrial settings.

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METALLIC EPOXY

SYSTEMS

Creating stunning 3D visual effects with metallic pigments and epoxy resin.

MODULE 02

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MODULE 2

What is Metallic Epoxy?

Metallic epoxy flooring uses specially formulated metallic pigments combined with clear or pigmented epoxy to create a unique, 3D-effect floor. No two floors are ever the same.

Uses metallic powder pigments mixed into epoxy

Creates lava-flow, cloud, and marble-like effects

Applied in 2–3 coats for depth and dimension

Extremely durable and UV-stable when top-coated

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MODULE 2

Metallic Epoxy Application Process

Follow these steps for a flawless metallic finish.

Surface Prep

Clean, grind, and profile the concrete

Prime Coat

Apply epoxy primer, let cure

Base Coat

Apply pigmented base coat

Metallic Layer

Mix metallic pigment into clear epoxy, apply and manipulate

Create Effects

Use tools (squeegees, acetone, air blowers) to create patterns

Top Coat

Apply clear polyurethane or polyaspartic sealer

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MODULE 2

Tools & Materials for Metallic Epoxy

MATERIALS

100% Solids Clear Epoxy (Part A + Part B)

Metallic Pigment Powders (various colors)

Epoxy Primer

Polyurethane or Polyaspartic Top Coat

Acetone (for effects)

Color base coat (optional)

TOOLS

Diamond grinder / shot blaster

Notched squeegee

Spiked roller

Heat gun / propane torch (for bubbles)

Leaf blower / air blower (for patterns)

Mixing paddle & drill

PPE: gloves, goggles, respirator

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MODULE 3

EPOXY FLAKE

SYSTEMS

Adding texture, color, and anti-slip properties with decorative vinyl flakes.

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MODULE 3

What is Epoxy Flake Flooring?

Epoxy flake flooring (also called chip flooring) involves broadcasting colored vinyl flakes into wet epoxy. It creates a decorative, durable, and slip-resistant surface.

Available in hundreds of color blends

Full broadcast or partial broadcast options

Hides imperfections in the substrate

Easy to clean, slip-resistant, durable

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MODULE 3

Flake Epoxy Application Process

A proven process for durable, beautiful chip floors.

Surface Preparation

Grind, clean, repair cracks and holes.

Primer Coat

Apply 100% solids epoxy primer, allow to cure.

Base Coat + Flake Broadcast

Apply pigmented epoxy base coat, immediately broadcast vinyl flakes to rejection (full or partial).

Scrape & Recoat

Scrape loose flakes, apply grout coat or second epoxy layer.

Top Coat / Sealer

Apply polyurethane or polyaspartic for UV protection and durability.

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MODULE 3

Flake Size Guide & Broadcast Methods

Flake Sizes Available

1/4 inch (6mm)

Most popular, great for full broadcast, smooth texture

1/8 inch (3mm)

Fine texture, elegant finish, commercial spaces

1 inch (25mm)

Bold look, dramatic, decorative feature areas

Mixed Blends

Combination of sizes for natural, organic look

Broadcast Methods

Full Broadcast (Rejection)

Flakes thrown to complete coverage, maximum texture and slip resistance, requires grout coat

Partial Broadcast

Light scatter of flakes, decorative accent, base color still visible

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SURFACE

PREPARATION

The foundation of every great epoxy floor — proper prep is everything.

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MODULE 4

Surface Preparation Methods

Choosing the right prep method determines adhesion and longevity.

Diamond Grinding

Best for: New concrete, smooth surfaces

CSP Profile: CSP 2–3

Process: Use planetary or single-disc grinder with diamond tooling

Removes: Coatings, laitance, high spots

Shot Blasting

Best for: Large commercial areas

CSP Profile: CSP 3–5

Process: Steel shot propelled at high speed etches the surface

Removes: Thick coatings, contamination

Acid Etching

Best for: Small residential projects, budgets

CSP Profile: CSP 1–2

Process: Muriatic or phosphoric acid applied, then neutralized

Removes: Surface laitance only

Note: Not recommended for professional installs

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Professional Training Program | 2026

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COVERAGE

CALCULATIONS

How to accurately estimate materials, coverage, and costs for any job.

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MODULE 5

Coverage Calculations — The Basics

Key Formulas

Square Footage = Length (ft) × Width (ft)

Coverage per unit = (Sq Ft) ÷ (Rate per gal)

* Most 100% solids epoxy covers 200–250 sq ft per gallon at 16 mils.

Example Calculation

500 sq ft garage floor

Base coat: 500 ÷ 225 = 2.2 gallons (order 3)

Top coat: 500 ÷ 350 = 1.43 gallons (order 2)

Coverage Rates by Product

Epoxy Primer 250–300 sq ft/gal

Base Coat (100% solids) 200–250 sq ft/gal

Metallic Layer 150–200 sq ft/gal

Grout Coat 250 sq ft/gal

Top Coat / Sealer 300–400 sq ft/gal

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MODULE 5

Flake & Metallic Material Calculations

Vinyl Flake Coverage

•

Full broadcast (rejection): 1 lb per 15–20 sq ft

•

Partial broadcast: 1 lb per 40–60 sq ft

Example

500 sq ft full broadcast → 500 ÷ 17 = ~30 lbs of flakes

•

Flakes come in: 1 lb bags, 5 lb bags, 25 lb boxes

•

Order 10–15% extra for waste and edges

Tip: Always buy more — leftover is better than running short mid-floor

Metallic Pigment Coverage

•

Metallic pigment ratio: 1 oz per 100–150 sq ft of floor

•

Mixed into clear epoxy at 2–4% by volume

•

Typical kit coverage: 250 sq ft per 1.5-gallon kit

Example

500 sq ft metallic floor → 3-gallon kit + 3–4 oz metallic pigment

•

Common pigment amounts: 1 oz, 4 oz, 8 oz containers

Tip: Layer multiple pigment colors for depth and 3D effect

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Calculations & Sample Boards | 2026

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MODULE 5

Job Cost Estimating Worksheet

Use this framework to price every epoxy job accurately.

Material Cost Estimator

Item	Qty Needed	Unit Cost	Total Cost
Epoxy Primer	___ gal	$__	$___
Base Coat Epoxy	___ gal	$__	$___
Metallic / Flakes	___ lbs	$__	$___
Top Coat / Sealer	___ gal	$__	$___
Misc Supplies tape, plastic, tools	—	—	$___
TOTAL MATERIALS			$___

Labor & Pricing

Square footage ___ sq ft

Labor hours estimate 1 hr per 50–75 sq ft

___ hrs

Hourly rate $___ /hr

Labor total $___

Material markup (20–30%) $___

Overhead / travel $___

TOTAL JOB PRICE $___

Price per sq ft $___ / sq ft

Industry average: $3–$7/sq ft for flake, $5–$12/sq ft for metallic

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CREATING

SAMPLE BOARDS

Build your portfolio and sell clients on your work before the job begins.

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MODULE 6

Why Sample Boards Matter

Close More Sales

Show clients exactly what their floor will look like. Visual samples build confidence and help justify premium pricing.

Build Your Portfolio

Create a collection of boards showing every system — metallic, flakes, solid colors. Bring them to every estimate.

Practice Your Skills

Sample boards are the best way to practice techniques, test new colors, and refine your application before the real job.

Every contractor should have these sample boards:

Full broadcast flake board (standard blend)

Metallic single-color board (e.g., silver)

Solid color epoxy board

Partial broadcast flake board

Metallic dual-color blend (e.g., gold + black)

Terrazzo / custom blend board

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MODULE 6

How to Make a Sample Board

A simple process to create professional-grade display samples.

What You Need

12×12 inch (or 18×18) cement board or plywood

Sandpaper (80 grit) for prep

Epoxy primer (small amount)

Base coat epoxy (pigmented)

Metallic pigment OR vinyl flakes (depending on system)

Grout coat (for flake boards)

Polyurethane or polyaspartic top coat

Small foam roller, squeegee, mixing cups

Label/sticker for back: system name, colors used, date

Step-by-Step Process

Cut board to size, sand lightly, wipe clean

Apply thin epoxy primer coat — let cure 4–6 hours

Apply pigmented base coat with mini roller

FLAKE: broadcast flakes immediately, let cure, scrape, recoat

METALLIC: apply clear + metallic pigment, manipulate with notched squeegee or brush

Apply final top coat for gloss and protection

Label the back with: product brand, color name, batch info

Display in a portfolio case or frame

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MODULE 6

Sample Board Pro Tips

Expert advice to make your samples stand out.

Organize by System

Keep separate sample sets for: flake systems, metallic systems, and solid color epoxy. Label everything clearly.

Use a Portfolio Case

Invest in a professional display case or binder with slots. Present samples at every client meeting.

Show the Top Coat Difference

Make two versions of each sample: one with matte top coat and one with high-gloss. Clients love seeing the difference.

Add Color Names on the Back

Write the exact product, batch number, and color mix ratio. This lets you replicate it perfectly on the real job.

Refresh Your Samples Regularly

Update your portfolio with current trends. Outdated colors lose sales.

Use Samples to Upsell

Show premium metallic finishes next to standard flake to help clients upgrade and increase job value.

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Common Mistakes to Avoid

Learn from the field — avoid these costly errors on every job.

Mistake 1 — Skipping Moisture Testing

Moisture in concrete will cause delamination. Always test with a calcium chloride or RH test before applying any epoxy.

Mistake 2 — Insufficient Surface Prep

Epoxy only bonds to properly prepared concrete. Grinding/shot blasting is non-negotiable — never skip it.

Mistake 3 — Wrong Mix Ratio

Off-ratio epoxy will not cure properly. Always follow the manufacturer's mix ratio exactly. Use a kitchen scale.

Mistake 4 — Applying in Extreme Temperatures

Epoxy is temperature-sensitive. Ideal application range: 60–90°F (15–32°C). Cold slows cure, heat causes bubbles.

Mistake 5 — Not Enough Top Coat

One coat of sealer is rarely enough. Apply 2 coats of polyurethane or polyaspartic for long-term durability.

Mistake 6 — Rushing Between Coats

Always respect recoat windows. Too soon causes adhesion failure. Too late may require scuffing or grinding between coats.

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YOU'RE READY TO

BUILD YOUR BUSINESS

You now have the knowledge to install professional epoxy flooring systems — from surface prep to stunning metallic and flake finishes. Go practice, build your sample boards, and land your first clients.

Start Practicing

Build Your Portfolio

Get Your First Client

SOLID BASE CONTRACTOR AND EPOXY

Professional Training Program | 2026

Thank You — Now Go Build!

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